WORM SHAFTS & WORM GEARS

Your source for high-quality, low-cost worm shafts, worm gears and worm wheels for OEM electric motor manufacturing.

We offer you one-stop shaft and shaft-type products to OEM manufacturing industries.

We specialize in supplying various types of precision shafts, spindles, worm gear shafts, worms, gears, gear modules, and micro-precision components for various applications including automotive, home appliances, power tools, office equipment, medical, dental, personal care, marine, aeronautical, robotics other industrial mechatronics applications.

Our capabilities to produce and supply worm gear shafts with a diameter of Ø3mm to Ø180mm and length up to 1000mm.

Description

Precision Shafts, Motor Shafts, Worms Shaft, Gear Shafts, Splines, Spindles, Worms Gears, Worm Wheels, and precision components

Diameter

Ø3mm-180mm

Length

Up to 1000mm

Roundness

0.001mm

Roughness

Ra0.04

Cylindricity

0.003mm

Concentricity

0.001mm

Hardness

HRC±2

Helix Angle

±35°

Profile Angle

10°-20°

Lead Angle

2°-35°

Module

0.3~ 6

Diameter tolerance

±0.001mm

Accuracy

DIN 5, AGMA 11, JIS 1

Standards

DIN, ISO, JIS, AGMA, BS

Certifications

TS16949 / ISO 9001 / ROHS

Production

Medium to high volume production

Materials

  • Carbon steel

  • Alloy steel

  • Stainless steel

  • Aluminium

  • Brass, Bronze

  • Ductile iron

  • Gray Cast Iron

  • Plastic, Phenolic, Polycarbonate, Polyester, etc

Treatments

  • High-frequency point hardening

  • Gear teeth quenching

  • Tempering

  • Cementite

  • Nitriding

  • Carburizing

Surface Treatments

  • Electroplating

  • Nickel

  • Zinc

  • Chrome

  • Polish

  • Anodising

  • Passivation

  • Oxidation

  • Gas nitro carburation

  • Geomet

  • Black oxide

  • Arcor

  • as per customer’s requirement.

Test

Salt spray test ≥ 400hrs   

Applications

Automotive, home appliances, power, and pneumatic tools, industrial gearboxes, sports equipment, printing, packaging, marine, mechatronics, aeronautical, robotics, medical, wind power, and pumps applications

Processing Equipment

  • CNC Machining centre
  • CNC Lathe
  • Automatic lathe machines
  • Thread Grinding machines
  • Centreless and Cylindrical Grinding machines
  • CNC Gear Hobbing machines
  • CNC Gear Cutting machines
  • CNC Milling machines
  • Thread and worm rolling machines
  • Cylindrical & conical knurling machines
  • Shaft Straightening machine
  • CNC Turning machines
  • Drilling & boring machines
  • Bevelling machine
  • Heat treatment furnace/equipment
  • Nitriding equipment
  • Cleaning equipment
  • Testing and inspection equipment

Process

  • Rolling
  • Threading
  • Whirling
  • Turning, polygon turning, Internal/external turning
  • Cylindrical and conical knurling
  • Grooving
  • Centreless grinding
  • Milling
  • Hobbing
  • Broaching
  • Burnishing
  • Pressing
  • Deep hole boring
  • Drilling
  • Shaving
  • Deburring
  • Induction hardening
  • Cleaning

Inspections

  • Thread measuring instruments
  • Gear measuring instruments
  • Roundness Checker
  • CMM (Coordinate Measuring Machine)
  • Worm helix tester
  • Vision System
  • Overhead projectors
  • Optical System
  • Surface roughness measuring instrument
  • Optical Comparator
  • Run-out instrument
  • Straightness measuring instruments
  • Gauging instruments; for thread, height, roundness
  • Micro-metres
  • Rockwell/Vickers Hardness Tester
  • Bore Scope
  • Bore Gauges
  • Custom Gauging
  • Gage Calibration System
ROLLING

ROLLING

GRINDING

GRINDING

MILLING & WHIRLING

MILLING & WHIRLING

TURNING

TURNING

HOBBING

HOBBING

ROLLING

Shaft/spline rolling is one of the most popular and economical manufacturing processes for creating an involute tooth form.

This cold forming process offers many advantages in the manufacture of automotive and power transmission shafts, motor shafts, pump shafts, axles and other parts where there is a need to transmit torque.

Rolling is the preferred method for producing strong, smooth, precise, and uniform external thread. Thread rolling is different from other types of threading processes like cutting, grinding, and chasing.

Rolled threads have improved physical characteristics, greater accuracy and a high degree of surface finish. They are uniformly produced at high rates of production with no wasting of material. Advantages of thread rolling are material savings, improved surface finish, better fatigue and ultimate strength, and above all economy of manufacture. Savings of 75% of threading time are common when thread rolling replaces hobbing, milling, and die head threading. Even greater savings result when rolling replace thread grinding and single point threading. Also, rolled parts are more efficient and run smoother and quieter than cut-thread parts because of their superior surface finish.

Advantages of rolling:

  • Higher precision-Accuracy of the tread profile is excellent
  • Higher quality of surface finishSuperior wear resistance against deformation of the contact surface – reducing friction, allowing less working effort as well as reduced motor absorption.
  • Increased resistance to corrosion.
  • Greater resistance to fatigue
  • Quieter motor & reducer operation.
  • Production time & cost less than other methods Contact us to discover the possibilities.

GRINDING

Grinding is a machining process that uses abrasive cutting to remove material from a workpiece. Gear grinding is the process of finish grinding gear teeth and is a critical step when manufacturing high precision gearing. Gears with precision ground teeth run more quietly and wear more evenly than gears with cut teeth.

It is widely known to be the most accurate way to finish a high precision gear, offering a more precise tooth finish than gear cutting.

They can also handle higher loads and are useful when large amounts of torque are required. For these reasons, they are often found in types of equipment that demands high performance and reliability. Our gear grinder includes the latest technology including CNC control, integrated grinding wheel dressing, onboard gear measurement, power dressing, double flank anti-twist grinding, adaptive grinding and Opti-Grind. We have all measurement instruments to control the shapes, roundness, cylindricity, concentricity, straightness, roughness...

Contact us to discover the possibilities

MILLING - WHIRLING

Thread Whirling is a form of the Thread Milling process with the exception that the cutters are mounted on the inside of a Cutting Ring or Cutter Holder rather than the outside of a milling tool.

Planetary milling (whirling process) is a machining process in which is multi-point rotary tooltips (cutters) removes material by passing over the rotating workpiece and advancing at the lead to produce a helical form. ... Threads of a worm are generated as a result of the tool holder rotating at high speed around a slowly rotating workpiece. Whirling is a fast method of producing worms.

Our state-of-art manufacturing unit and the usage of contemporary techniques, we can present a comprehensive range of Milling Machines of the Shaft. Keeping in mind the latest market development, this shaft is perfectly manufactured by our diligent engineers employing quality assured raw material with the help of cutting-edge techniques as per the defined industry standards.

Advantage of whirling:

  • Increased productivity due to prolonged tool life and quick tool changeovers
  • Superior surface finish
  • Burr-free threads


Contact us to discover the possibilities

TURNING

Turning is a machining process in which a cutting tool, typically a non-rotary tool bit, describes a helix toolpath by moving more or less linearly while the workpiece rotates. When turning, the workpiece (as metal) is rotated and a cutting tool is traversed along 1, 2, or 3 axes of motion to produce precise diameters and depths. Turning can be either on the outside of the cylinder or on the inside (also known as boring) to produce tubular components to various geometries. Although now quite rare, early lathes could even be used to produce complex geometric figures, even the platonic solids; although since the advent of CNC it has become unusual to use non-computerized toolpath control for this purpose.

The turning processes are typically carried out on a lathe, considered to be the oldest machine tools, and can be of four different types such as straight turning, taper turning, profiling or external grooving. Those types of turning processes can produce various shapes of materials such as straight, conical, curved, or grooved workpiece. In general, turning uses simple single-point cutting tools. Each group of workpiece materials has an optimum set of tools angles which have been developed through the years.

Contact us to discover the possibilities

HOBBING

Hobbing is a machining process for gear cutting, cutting splines, and cutting sprockets on a hobbing machine, which is a special type of milling machine. The teeth or splines are progressively cut into the workpiece by a series of cuts made by a cutting tool called a hob.

The main advantage of the method is the higher production rate of the gears.

Compared to other gear forming processes it is relatively inexpensive but still quite accurate, thus it is used for a broad range of parts and quantities. It is the most widely used gear cutting process for creating spur and helical gears and more gears are cut by hobbing than any other process as it is relatively quick and inexpensive. A type of skiving that is analogous to the hobbing of external gears can be applied to the cutting of internal gears, which are skived with a rotary cutter (rather than shaped or broached).

Contact us to discover the possibilities.
Our stringent quality management ensures product consistency covering all processes from raw material procurement to finished goods production. The products and processes pass through stringent quality tests benchmarked with global standards.

Our manufacturing facilities are TS16949 and ISO9001 certified. Our greatest asset is delivering outstanding product quality and first-class service to our customers globally.

PRICE

Our components are efficiently manufactured to give our customers very competitive pricing without compromising product quality.

DELIVERY

We offer warehousing locations across the UK and Europe that are set up for stocking programs and deliveries to match customer specific manufacturing and inventory requirements. If you would like to know more about our extensive worm shaft and worm gears, worm wheels type of products please contact us.

AUTOMOTIVE

HOME APPLIANCES

POWER TOOLS

INDUSTRIAL

AURONICS

AUTOMOTIVE

  • HVAC motors
  • Window wiper motors
  • Window lift motors
  • Sunroof motors
  • Seat adjuster motors
  • Mirror adjuster motors
  • EPS- Electric Power steering motors
  • Washer pump motors
  • Fuel pump motors
  • ABS motors
  • APS/parking Motors
  • Power antenna motors
  • Alternator & Starter motors

HOME APPLIANCES

  • Fan Motors
  • DC Motors
  • FHP motors
  • Washing machine motors
  • Vacuum cleaner motors
  • Mixer motors
  • Shaded Pole Motors
  • Gear Motors
  • Compressor Motors
  • Blower Motors
  • Brushless DC Motors
  • PMDC Motors
  • Pump Motors
  • Ceiling Fan Motors
  • Micromotors

POWER TOOLS

  • Power drills
  • Hammer drills
  • Power Screwdriver
  • Impact driver
  • Angle grinder
  • Belt Sander
  • Circular Saw
  • Jigsaw
  • Miter Saw
  • Belt sander
  • Orbital Sander
  • Planer
  • Rotary Tool
  • Router
  • Wall Chaser

INDUSTRIAL MOTORS

  • AC/DC Motors
  • PMDC motors
  • Slipring motors
  • Step motors
  • Servo motors
  • Traction motors
  • DC generators
  • Ex-proof motors
  • Tacho generators
  • Actuators
DESCRIPTION
We offer you one-stop shaft and shaft-type products to OEM manufacturing industries.

We specialize in supplying various types of precision shafts, spindles, worm gear shafts, worms, gears, gear modules, and micro-precision components for various applications including automotive, home appliances, power tools, office equipment, medical, dental, personal care, marine, aeronautical, robotics other industrial mechatronics applications.

Our capabilities to produce and supply worm gear shafts with a diameter of Ø3mm to Ø180mm and length up to 1000mm.
CAPABILITIES

Description

Precision Shafts, Motor Shafts, Worms Shaft, Gear Shafts, Splines, Spindles, Worms Gears, Worm Wheels, and precision components

Diameter

Ø3mm-180mm

Length

Up to 1000mm

Roundness

0.001mm

Roughness

Ra0.04

Cylindricity

0.003mm

Concentricity

0.001mm

Hardness

HRC±2

Helix Angle

±35°

Profile Angle

10°-20°

Lead Angle

2°-35°

Module

0.3~ 6

Diameter tolerance

±0.001mm

Accuracy

DIN 5, AGMA 11, JIS 1

Standards

DIN, ISO, JIS, AGMA, BS

Certifications

TS16949 / ISO 9001 / ROHS

Production

Medium to high volume production

Materials

  • Carbon steel

  • Alloy steel

  • Stainless steel

  • Aluminium

  • Brass, Bronze

  • Ductile iron

  • Gray Cast Iron

  • Plastic, Phenolic, Polycarbonate, Polyester, etc

Treatments

  • High-frequency point hardening

  • Gear teeth quenching

  • Tempering

  • Cementite

  • Nitriding

  • Carburizing

Surface Treatments

  • Electroplating

  • Nickel

  • Zinc

  • Chrome

  • Polish

  • Anodising

  • Passivation

  • Oxidation

  • Gas nitro carburation

  • Geomet

  • Black oxide

  • Arcor

  • as per customer’s requirement.

Test

Salt spray test ≥ 400hrs   

Applications

Automotive, home appliances, power, and pneumatic tools, industrial gearboxes, sports equipment, printing, packaging, marine, mechatronics, aeronautical, robotics, medical, wind power, and pumps applications

EQUIPMENT

Processing Equipment

  • CNC Machining centre
  • CNC Lathe
  • Automatic lathe machines
  • Thread Grinding machines
  • Centreless and Cylindrical Grinding machines
  • CNC Gear Hobbing machines
  • CNC Gear Cutting machines
  • CNC Milling machines
  • Thread and worm rolling machines
  • Cylindrical & conical knurling machines
  • Shaft Straightening machine
  • CNC Turning machines
  • Drilling & boring machines
  • Bevelling machine
  • Heat treatment furnace/equipment
  • Nitriding equipment
  • Cleaning equipment
  • Testing and inspection equipment

Process

  • Rolling
  • Threading
  • Whirling
  • Turning, polygon turning, Internal/external turning
  • Cylindrical and conical knurling
  • Grooving
  • Centreless grinding
  • Milling
  • Hobbing
  • Broaching
  • Burnishing
  • Pressing
  • Deep hole boring
  • Drilling
  • Shaving
  • Deburring
  • Induction hardening
  • Cleaning

Inspections

  • Thread measuring instruments
  • Gear measuring instruments
  • Roundness Checker
  • CMM (Coordinate Measuring Machine)
  • Worm helix tester
  • Vision System
  • Overhead projectors
  • Optical System
  • Surface roughness measuring instrument
  • Optical Comparator
  • Run-out instrument
  • Straightness measuring instruments
  • Gauging instruments; for thread, height, roundness
  • Micro-metres
  • Rockwell/Vickers Hardness Tester
  • Bore Scope
  • Bore Gauges
  • Custom Gauging
  • Gage Calibration System
PROCESS
ROLLING

ROLLING

GRINDING

GRINDING

MILLING & WHIRLING

MILLING & WHIRLING

TURNING

TURNING

HOBBING

HOBBING

ROLLING

Shaft/spline rolling is one of the most popular and economical manufacturing processes for creating an involute tooth form.

This cold forming process offers many advantages in the manufacture of automotive and power transmission shafts, motor shafts, pump shafts, axles and other parts where there is a need to transmit torque.

Rolling is the preferred method for producing strong, smooth, precise, and uniform external thread. Thread rolling is different from other types of threading processes like cutting, grinding, and chasing.

Rolled threads have improved physical characteristics, greater accuracy and a high degree of surface finish. They are uniformly produced at high rates of production with no wasting of material. Advantages of thread rolling are material savings, improved surface finish, better fatigue and ultimate strength, and above all economy of manufacture. Savings of 75% of threading time are common when thread rolling replaces hobbing, milling, and die head threading. Even greater savings result when rolling replace thread grinding and single point threading. Also, rolled parts are more efficient and run smoother and quieter than cut-thread parts because of their superior surface finish.

Advantages of rolling:

  • Higher precision-Accuracy of the tread profile is excellent
  • Higher quality of surface finishSuperior wear resistance against deformation of the contact surface – reducing friction, allowing less working effort as well as reduced motor absorption.
  • Increased resistance to corrosion.
  • Greater resistance to fatigue
  • Quieter motor & reducer operation.
  • Production time & cost less than other methods Contact us to discover the possibilities.

GRINDING

Grinding is a machining process that uses abrasive cutting to remove material from a workpiece. Gear grinding is the process of finish grinding gear teeth and is a critical step when manufacturing high precision gearing. Gears with precision ground teeth run more quietly and wear more evenly than gears with cut teeth.

It is widely known to be the most accurate way to finish a high precision gear, offering a more precise tooth finish than gear cutting.

They can also handle higher loads and are useful when large amounts of torque are required. For these reasons, they are often found in types of equipment that demands high performance and reliability. Our gear grinder includes the latest technology including CNC control, integrated grinding wheel dressing, onboard gear measurement, power dressing, double flank anti-twist grinding, adaptive grinding and Opti-Grind. We have all measurement instruments to control the shapes, roundness, cylindricity, concentricity, straightness, roughness...

Contact us to discover the possibilities

MILLING - WHIRLING

Thread Whirling is a form of the Thread Milling process with the exception that the cutters are mounted on the inside of a Cutting Ring or Cutter Holder rather than the outside of a milling tool.

Planetary milling (whirling process) is a machining process in which is multi-point rotary tooltips (cutters) removes material by passing over the rotating workpiece and advancing at the lead to produce a helical form. ... Threads of a worm are generated as a result of the tool holder rotating at high speed around a slowly rotating workpiece. Whirling is a fast method of producing worms.

Our state-of-art manufacturing unit and the usage of contemporary techniques, we can present a comprehensive range of Milling Machines of the Shaft. Keeping in mind the latest market development, this shaft is perfectly manufactured by our diligent engineers employing quality assured raw material with the help of cutting-edge techniques as per the defined industry standards.

Advantage of whirling:

  • Increased productivity due to prolonged tool life and quick tool changeovers
  • Superior surface finish
  • Burr-free threads


Contact us to discover the possibilities

TURNING

Turning is a machining process in which a cutting tool, typically a non-rotary tool bit, describes a helix toolpath by moving more or less linearly while the workpiece rotates. When turning, the workpiece (as metal) is rotated and a cutting tool is traversed along 1, 2, or 3 axes of motion to produce precise diameters and depths. Turning can be either on the outside of the cylinder or on the inside (also known as boring) to produce tubular components to various geometries. Although now quite rare, early lathes could even be used to produce complex geometric figures, even the platonic solids; although since the advent of CNC it has become unusual to use non-computerized toolpath control for this purpose.

The turning processes are typically carried out on a lathe, considered to be the oldest machine tools, and can be of four different types such as straight turning, taper turning, profiling or external grooving. Those types of turning processes can produce various shapes of materials such as straight, conical, curved, or grooved workpiece. In general, turning uses simple single-point cutting tools. Each group of workpiece materials has an optimum set of tools angles which have been developed through the years.

Contact us to discover the possibilities

HOBBING

Hobbing is a machining process for gear cutting, cutting splines, and cutting sprockets on a hobbing machine, which is a special type of milling machine. The teeth or splines are progressively cut into the workpiece by a series of cuts made by a cutting tool called a hob.

The main advantage of the method is the higher production rate of the gears.

Compared to other gear forming processes it is relatively inexpensive but still quite accurate, thus it is used for a broad range of parts and quantities. It is the most widely used gear cutting process for creating spur and helical gears and more gears are cut by hobbing than any other process as it is relatively quick and inexpensive. A type of skiving that is analogous to the hobbing of external gears can be applied to the cutting of internal gears, which are skived with a rotary cutter (rather than shaped or broached).

Contact us to discover the possibilities.
QUALITY
Our stringent quality management ensures product consistency covering all processes from raw material procurement to finished goods production. The products and processes pass through stringent quality tests benchmarked with global standards.

Our manufacturing facilities are TS16949 and ISO9001 certified. Our greatest asset is delivering outstanding product quality and first-class service to our customers globally.

PRICE

Our components are efficiently manufactured to give our customers very competitive pricing without compromising product quality.

DELIVERY

We offer warehousing locations across the UK and Europe that are set up for stocking programs and deliveries to match customer specific manufacturing and inventory requirements. If you would like to know more about our extensive worm shaft and worm gears, worm wheels type of products please contact us.
APPLICATIONS

AUTOMOTIVE

HOME APPLIANCES

POWER TOOLS

INDUSTRIAL

AURONICS

AUTOMOTIVE

  • HVAC motors
  • Window wiper motors
  • Window lift motors
  • Sunroof motors
  • Seat adjuster motors
  • Mirror adjuster motors
  • EPS- Electric Power steering motors
  • Washer pump motors
  • Fuel pump motors
  • ABS motors
  • APS/parking Motors
  • Power antenna motors
  • Alternator & Starter motors

HOME APPLIANCES

  • Fan Motors
  • DC Motors
  • FHP motors
  • Washing machine motors
  • Vacuum cleaner motors
  • Mixer motors
  • Shaded Pole Motors
  • Gear Motors
  • Compressor Motors
  • Blower Motors
  • Brushless DC Motors
  • PMDC Motors
  • Pump Motors
  • Ceiling Fan Motors
  • Micromotors

POWER TOOLS

  • Power drills
  • Hammer drills
  • Power Screwdriver
  • Impact driver
  • Angle grinder
  • Belt Sander
  • Circular Saw
  • Jigsaw
  • Miter Saw
  • Belt sander
  • Orbital Sander
  • Planer
  • Rotary Tool
  • Router
  • Wall Chaser

INDUSTRIAL MOTORS

  • AC/DC Motors
  • PMDC motors
  • Slipring motors
  • Step motors
  • Servo motors
  • Traction motors
  • DC generators
  • Ex-proof motors
  • Tacho generators
  • Actuators
GALLERY

PRODUCTION FACILITY

High precision production line equipped with imported machinery from Switzerland, Germany, Japan,  which contains approximately 400 CNC machines, including; CNC Machining Centre, Lathes, Rolling, Threading machines,  Whirling machines, Milling machines , Grinding machines, Hobbing, Boring,  Drilling machines, straightening machines, gas-nitriding furnace, High Frequency heat treatment machine, cleaning and testing instruments, etc.

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