GEARS & PINIONS

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GEARS & PINIONS

Gears are mechanical devices that transfer torque and motion or set the mechanical motion in action through the engagement of other gears, a shaft or a series of parts. Gears interlock with one another and turn together with the help of evenly cut teeth. Teeth allow different sized and shaped gears to interlock with one another.

They are designed to transmit force to another gear or toothed component. The teeth of the gear can be shaped to minimize the wear, noise and vibration and maximize the power transmission efficiency.

Gears often used in pairs for a mechanical advantage, allowing the torque of the driving gear to produce a larger torque in the driven gear at a lower speed, or a smaller torque at a higher speed.

We supply custom made metric gears to your specifications.

  • Spur Gears
  • Internal-external Gears
  • Worm Gears
  • Worm Wheels & Shafts
  • Bevel Gears
  • Miter Gears
  • Helical Gears

  • Plastic Gears
  • Power Tool Gears
  • Alternator & Starter Gears
  • Power Steering Gears
  • Screw Gears
  • Rack Gears
  • Spline Gears
  • Cluster Gears

INDUSTRIES

Gear applications are quite diverse and highly customizable;

they appear anywhere that an application requires speed reduction,

speed increase, power transmission, motion transmission or force reduction.

– Power tools
– Home appliances
– Electric vehicles
– Industrial
– Defence
– Aerospace
– Medical
– Automotive
– Marine

GEAR PRODUCTION CAPABILITIES

DESCRIPTION

PROCESS

MODULE

QUALITY

Spur Gears

Hobbing/Skiving
Shaping/Shaving
Grinding/Honing



M0.2 ~ M45
M0.5 ~ M20
M0.2 ~ M25
M0.8 ~ M6.0
M0.8 ~ M25
M0.2 ~ M20
AGMA 10
AGMA 11
AGMA 10
AGMA 11
AGMA 14
AGMA 12

Helical Gears

Hobbing/Skiving
Shaping/Shaving
Grinding/Honing



M0.2 ~ M45
M0.5 ~ M20
M0.2 ~ M25
M0.8 ~ M6.0
M0.8 ~ M25
M0.2 ~ M20
AGMA 10
AGMA 11
AGMA 10
AGMA 11
AGMA 14
AGMA 12

Worm

Milling/Hobbing
Skiving/Grinding



M0.2 ~ M20
M0.2 ~ M20
M0.5 ~ M12
M0.5 ~ M12

AGMA 10
AGMA 8
AGMA 8
AGMA 10

Worm Gears

Hobbing

M0.5 ~ M12

AGMA 9

Spiral Bevel Gears

Cutting/Lapping
Grinding
M2.5 ~ M25
M2.5 ~ M6.0
AGMA 10
AGMA 12

Straight Bevel Gears

Forging/Cutting/Lapping

Spline Shafts

Hobbing/Grinding

AGMA 10

PRODUCTION CAPABILITIES OF GEARS

 

Our gear design services can save you time and money.

We can assist you at the design stage to prevent numerous expensive literations

with the right material selection, tooth contact analysis, stress analysis and gear design.

We can also assist with the prototype design and manufacture to save you time on your production line.

Types

Spur and helical gears, crossed helical gear sets, worm and worm wheelsets, bevel gear sets, spur gear sets, planetary gear sets, rack and pinion gears, gear shafts etc.

Diameter

up to 1000mm

Max. face

Up to 500mm

Module

0.2 ~ 25 mm

Helix angle

±45° (RH/LH)

Accuracy

DIN6, AGMA 10, or better

Certifications

TS16949 / ISO 9001

Production

Small, medium to high volume production

Material

  • Carbon steel

  • Alloy steel

  • Stainless steel

  • Tool steel

  • Ductile iron

  • Aluminium

  • Brass, Bronze

  • Gray Cast Iron

  • Plastic grades, Phenolic, Polycarbonate, Polyester, etc

Applications

Automotive, home appliances, power tools, industrial gearboxes, sports equipment, printing equipment, packaging machinery, robotic devices, mechatronics, medical device, wind power, chemical, and power and pneumatics tool applications

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