Motor Components Ltd. is a specialist supplier of electric motor components to OEM industries from a single source!

Commutators

Our reputation as experts in the field of electric motor manufacturing industries based on over 25 years of experience. This experience, together with modern production facilities and highly trained staff, is the foundation on which the high quality of our products is based.

And that’s not all we offer! starting with skilled technical advice, all of our customers benefit from a one-stop service including product development, design and product optimisation, through to processing and delivery of the desired material.

Since 1994 Motor Components Ltd. has supplied various motor components products to industrial corporations that are leaders in their field. We have grown with the demands of the industry and expanded as well as incorporated high technology to maintain our competitive edge.

Our customers include automotive, home appliances, power tools, compressors, industrial, aerospace, medical and transportation industries. We will produce your electrical and mechanical parts to your specifications. Along with our global supply network, we pride ourselves on the ability to source the optimal material for virtually any application for our customer’s needs.

With our selected partners ISO 9001 / TS16949 approved manufacturing facilities have more than 25 years of experience with OEM industries. We sincerely hope that you may grant us an opportunity to create long-lasting co-operation based on mutual benefits.

We look forward to hearing from you.

Here is a brief description of some of the components/products which we can supply for your reference.

• COMMUTATORS & SLIP RINGS
• SHAFTS & GEARS
• CARBON BRUSHES
• ALTERNATOR COMPONENTS
• STARTER MOTOR COMPONENTS
• GEARS & PINIONS
• PERMANENT MAGNETS
• LAMINATIONS
• BALL BEARINGS
• POWDER METALLURGY

• CASTINGS
• FORGINGS
• MOTOR HOUSING
• FAN WHEELS-PRESSED PARTS
• APPLIANCE COMPONENTS
• FASTENERS
• INSULATION MATERIALS
• ELECTRIC MOTORS
• MATERIALS – STEEL PRODUCTS
• MACHINERY & EQUIPMENT
• WIRE PRODUCTS

Electric motors are a machine design to convert electric energy into mechanical energy through electromagnetic interaction. A motor is a machine designed to convert a form of energy into physical powermotors are motors that take advantage of kinetic energy.

There are two kinds of electrical motors–those that run with DC (direct current), and those that run on AC (alternating current). Both kinds rely on electromagnetism to create electromagnetic fields that interact with another magnet to produce motion.

A motor core is a part of the rotor comprising magnetic materials. it is the core part of the motor designed to play the passageway of the magnetism and generate electricity. A motor consist of a stator, rotor, and housing. The motor core is a core part that is designed to increase the quality and efficiency of the motor.

Motor laminations – also known as electrical laminations, stator laminations, rotor laminations, pole laminations, and segmented stator laminations – are profiled from electrical steels, stacked then bonded to form the core of transformers or the stator and rotor of electric motors.

With our die- making technology and equipment we can produce and supply various types of laminations for all types of motors.

We offer a wide range of world-class, yet cost-effect lamination Stamping Solutions that cover the full range of stamping of Rotor & Stators of micro-motors, automotive motors, hybrid motors, appliance motors, power tools, industrial motors, generators, alternators, and elevators.

FROM CONCEPT TO VOLUME MANUFACTURING

“No matter what is the size of the component, with a wide range of presses & tools, and a strong commitment to progression stamping technology for Electrical and automotive industries.”

We provide a flexible, in-house capability to produce precision laminations parts to your specific requirements. This is a one-stop capability from design, material sourcing, production.

We offer a wide range of world-class, yet cost-effective motor lamination Stamping Solutions that cover the full range of stamping of Rotor & Stators of micro-motors, automotive motors, hybrid motors, appliance motors, power tools, industrial motors, pumps, generators, alternators, and elevator motor applications.

Fully integrated and tooled-up, high speed, high precision Lamination Stamping Press Lines from 60 to 450 Tons with integrated coil handling and feeding, quick-change Tooling systems and Stack / Scrap handling systems.

2 point, mid/low speed, large format Stamping Press Lines

World-class, high performance yet cost-effective progressive and compound Lamination Stamping Tools with integrated skew, stack and indexing systems built for high speed stamping up to 800spm.

We can design, manufacture singled, doubled and tripled row interlocked / skew / Indexed, buckle bonded, rivet bonded, stamping tool as per customer requirements.

PRODUCTION CAPABILITIES

From concept through production, all phases of manufacturing engineered for high precision stampings. in-house tool design, sample, prototype concept to mass production. The plant is equipped with a wide range of high speed pressing machine technologies ranging from 60T to 450T,  CNC lathes, slitting machines,  mechanical press, Milling machines, Grinding machines, Punching machines, EDM Wire cutting machines, Drilling machines, die casting machines, Gas-nitriding furnace, carburizing, High-Frequency heat treatment machine, powder coating, testing instruments, etc.

PRODUCTION MACHINERY

TOOLING OPTIONS

Most tooling is designed & manufactured by us with our core expertise and Tool Modelling,  Tool Path Generation, VMC Machining, EDM Processes, and other related activities, which are done in house to cut down & maintain development times at the lowest. We take responsibility for proving the components of the dies made by us and we maintain the tooling at no extra cost for it s life.

Short run and prototype requirements can be produced by notch tooling, wire EDM or laser cut. The tooling cost is low but the piece part price is significantly higher.

Intermediate tooling for quantities of up to five million can be designed using our proprietary extensive Master Die Insert Program, which offers all the advantages of a full production tool but at a much lower cost.

For higher production volumes, Carbide Progressive Tooling is available with guarantees to 100 million parts, which offers all the advantages of a full production tool but at a much lower cost.

We can design, manufacture singled, doubled and tripled row interlocked / skew / Indexed, buckle bonded, rivet bonded, stamping tool as per customer requirements.

Carbide Progressive stamping Dies:

Ideal for high volume requirements. The cost of the stamping tool is high, but the unit price per piece of stator and rotor core becomes more economical.

Progressive stamping die can be used to stamp loose sheets or auto-stacked cores.
We can also build a skewing mechanism for the rotor or 180-degree indexing feature for the stator.
We design the die for stamping stator and rotor core, outsource die parts for fabrication, then assemble the progressive stamping die in the house.

Currently, the thinnest material we can stamp with a progressive stamping die is 0.2mm.

The quality: tolerance of spare parts is within 0.002mm, tolerance of feeding length is within 0.003-0.005mm, and roughness is within ra 0.04-0.1.

Efficiency: stamping speed reaches 300-1200 strokes per minute (depend on product type)
durability: single shot die life 200-600 million times (according to the material and set), a comprehensive life 1.2-2.5 million times.

TYPE OF DIES:

·      Index die

Dies performing automated stacking through the rotation of each lamination at a fixed angle (30°,   45°, 60°, 90°) while performing core stacking
(improve concentricity and thickness deviation of stack height)

·      Index + Skew

Materialize the fixed angle and minute angle at the same time while performing core stacking

·      Skew die

Dies performing automated stacking through the rotation of each core at a minute angle while performing core stacking (reduce motor noise)

·      Wrap up core die

·      Segment core die

• Compound Stamping Dies:

The ideal option for small quantity rotor-stator production.

The tooling cost is cheaper compared with progressive stamping die, but the labour cost is higher.  Only loose sheets can be produced from a compound tool.

• Notching Dies
• Short-run stamping tool
• Progressive Staking Dies
• Laser-cut or wire erosion

PROTOTYPE PROJECTS:

We can offer an economical and flexible solution to prototype projects to supports new developments in your projects.

SAMPLES:
The first laminations or lamination stacks can be delivered a few weeks after receipt of the customer drawings. This is possible through simple, standardized compound dies, based on pre-fabricated parts.

QUALITY:

Our stringent quality management ensures product consistency covering all processes from raw material procurement to finished goods production. The products and processes pass through stringent quality tests benchmarked with global standards.

All other critical test equipment, comparators, surface plates & jig grinders are under contract to be maintained in accordance with the manufacturer’s original specifications

Our manufacturing facilities are ISO 9001:2015 or TS/IAFT16949:2016 certified. Our greatest asset is delivering outstanding product quality and first-class service to our customers globally.

GUARANTEE:

The Toolroom is responsible for the maintenance and repair of all production tooling. We will maintain all customer tooling at no charge for the guaranteed life of the tooling.

PRICE:

Our components are efficiently manufactured to give our customers very competitive pricing without compromising product quality.

DELIVERY:

We offer warehousing locations across the UK and Europe that are set up for stocking programs and deliveries to match customer specific manufacturing and inventory requirements.

INDUSTRIES:

• Automotive Applications
• Home appliances
• Power tools
• Industrial motors and pumps
• Transformers
• EV industries
• Aeronautical and Marine

APPLICATIONS

AUTOMOTIVE	HVAC motors Window wiper motors Window lift motors Sunroof motors Seat adjuster motors Mirror adjuster motors EPS- Electric Power steering motors Washer pump motors Fuel pump motors ABS motors APS/parking Motors Power antenna motors Alternator & Starter motors
HOME APPLIANCES	FHP motors Washing machine motors Vacuum cleaner motors Mixer motors Shaded Pole Motors Gear Motors Compressor Motors Blower Motors Brushless DC Motors PMDC Motors Pump Motors Fan Motors / Micromotors / DC Motors
POWER TOOLS	Power drills / Hammer drills Power Screwdriver Impact driver Angle grinder Belt Sander Circular Saw Jigsaw / Miter Saw Belt sander / Orbital Sander Planer / Rotary Tool Router /Wall Chaser
INDUSTRIAL MOTORS	AC/DC Motors                                                                                                                                                               DC generators                                                                                                                                                                       Ex-proof motors                                                                                                                                                             Tacho generators / Actuators
MEDICAL & AURONICS	Surgical tools Medical Pumps Tacho generators